BATTERY CABLES

Jainson Battery Cables are engineered for high-performance power transmission in demanding automotive and industrial environments. Designed with flexible copper conductors and double insulation, these cables ensure reliable current flow, durability, and resistance to harsh operating conditions. Suitable for applications requiring high flexibility and mechanical strength, these cables deliver consistent performance in power distribution systems.

Battery Cable Structure

Standards : Generally conforms to IEC 60245, BS 6899, IS 6830/84, VDE 0282

Conductor : High conductivity, ABC/ATC, EC grade copper (Class 5 & Class 6), generally conforming to IEC 60228, DIN VDE 0281

Insulation : Double insulated Nitrile Butadiene Rubber (NBR)

Color Code : Red & Black Jacket

Nominal Voltage : 600 V

Test Voltage : 2500V

Mechanical Properties : Tensile strength = 10 N/mm²
Elongation = 300% Min.

Minimum Bending Radius : 6 X Cable Diameter

Flame Propagation : Flame retardant as per IEC 60332-1

Battery Cable Features

Ultra high performance flexible Battery cable with double insulation

Flame retardant construction

Excellent flexibility for long life in flexing applications

Conforms to ENEL IEC HD 22-6, VDE 0282, IEC 245-6, IS 473, BS 6384

High resistance to cuts, tears, and abrasion

Resistant to oil, solvents, and chemicals

Excellent ozone and weather resistance

Superior mechanical toughness for rugged use

Cable Application

Industrial cables are widely used across automotive and transportation systems for starting, charging, and power distribution. These cables are suitable for marine applications, onboard electronics, and navigation systems where resistance to harsh environmental conditions is required.

They are also used in industrial equipment such as forklifts, cranes, and generators for heavy-duty power needs. In solar and renewable energy systems, these cables are used for connecting batteries, inverters, and controllers. Additionally, they are ideal for backup power systems and UPS setups to ensure reliable power supply during outages, and in EVs and battery banks for safe and efficient high-voltage power transfer.

INFORMATION TECHNIQUES

Cross Sectional Area	Copper Construction	Inner Dia	Outer Dia Appx.	Max Conductor o Resistance at 20 C
Sq.mm	Nos.X Dia. mm	mm	mm	Ω/Km
16	511 X 0.20	8.00	10.70	1.210
25	798 X 0.20	9.50	12.10	0.780
35	1121 X 0.20	11.00	14.20	0.554
50	1596 X 0.20	12.30	16.30	0.386
70	2220 X 0.20	14.40	18.70	0.272
95	1349 X 0.30	16.60	20.80	0.206

All are flexible conductor

Insulation material is NBR/TPE

Sheath material is NBR

Rating Factors for Variation in Ambient Temperature

Ambient Temperature (°C)	20°	25°	30°	35°	40°	45°	50°	55°	60°	65°
Rating Factor	1.04	1.00	0.96	0.91	0.87	0.82	0.76	0.69	0.64	0.57

Note

The number of wires is approximate and wire diameter is nominal; they shall be such as to satisfy the requirements of conductor resistance of IEC 60228 / DIN VDE 0295 / IS 8130 / BS 6360

In view of continuous improvements in our design and process, specifications given here in are subject change without notice