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NBR Double Insulated Flexible Aluminium Welding Cable

Single Core NBR Double Insulated Flexible Aluminium Welding Cable

JAINSON Aluminium Welding Cables are engineered to deliver high current-carrying capacity, excellent flexibility, and superior durability for demanding welding environments. Designed in compliance with IS 9857:1990, these cables are ideal for applications where weight reduction, cost efficiency, and reliable performance are critical.Manufactured using high-purity aluminium conductors and insulated with NBR (Nitrile Butadiene Rubber), these cables ensure long service life even under severe mechanical stress, heat, oil, grease, abrasion, and harsh industrial conditions.

Construction Details
  • Conductor: Class 5 / Class 6 stranded high-purity aluminium
  • Insulation: NBR Rubber (Inner & Outer Sheath)
  • Voltage Grade: Up to 1100 V
  • Standard Compliance: IS 9857 : 1990
  • Operating Temperature: Up to 85°C (continuous)
  • Color: Black (other colors available on request)
Applications

JAINSON Aluminium Welding Cables are widely used in:

  • Arc welding machines
  • Electric welding equipment
  • Industrial fabrication units
  • Shipyards and offshore platforms
  • Steel plants and foundries
  • Heavy engineering workshops
  • Portable and stationary welding machines

- These cables are especially suitable where long cable lengths and weight reduction are required without compromising safety.

Key Features
High-Conductivity Aluminium Conductor for efficient current transmission
Double Insulated with NBR Rubber for enhanced safety and durability
Extra Flexible Construction for easy handling and installation
Oil, Heat, Flame & Abrasion Resistant
Lightweight Alternative to Copper Welding Cables
Excellent Performance at High Duty Cycles
Suitable for Use Up to 1100 Volts
Advantages of Aluminium Welding Cables
  • Lower cost compared to copper cables
  • Reduced overall system weight
  • Easy transportation and handling
  • Reliable electrical performance
  • High resistance to mechanical wear
Why Choose JAINSON Aluminium Welding Cables?

- With decades of expertise in cable manufacturing, JAINSON ensures consistent quality, strict testing, and dependable performance. Every cable is manufactured under stringent quality control to meet international and Indian standards, making it a trusted choice for industrial professionals.

TECHNICAL INFORMATION

SIZE IN SQ. MM Welding Application Current Rating (Amps) @ Duty Cycle Non-Welding Application (Amps) Rate / Meters
100% 85% 60% 30%
1C X 25* 144 156 186 263 150 111
1C X 35* 176 191 227 321 185 153
1C X 50* 222 241 287 405 233 209
1C X 70 280 304 361 511 294 287
1C X 95 339 368 438 619 355 365
1C X 120* 404 438 522 738 775 447

Note

The number of wires is approximate and wire diameter is nominal; they shall be such as to satisfy the requirements of conductor resistance of IEC 60228 / DIN VDE 0295 / IS 8130 / BS 6360

In view of continuous improvements in our design and process, specifications given here in are subject change without notice.

> All are flexible conductor

> Insulation material is NBR