How Jainson Transforms Raw Copper into India’s Most Trusted Electrical Cables
In a world increasingly powered by electricity, the reliability of copper electrical cables is non-negotiable. From powering homes to running industries and supporting critical infrastructure, cables are the silent enablers of modern life. At the heart of this vital supply chain is Jainson Cables, one of the most trusted names in the Indian cable manufacturing industry.
With 4 decades of experience, deep technical expertise, and a commitment to quality, Jainson doesn’t just manufacture cables—they engineer Trust. This blog dives deep into how Jainson transforms solid copper rods into high-performance, copper wires and cables such as submersible pump cables, welding cables, house and building wires and more, delivering solutions trusted across India and more than 80 countries across the world.
Copper is the lifeline of electrical infrastructure, prized for its:
High conductivity
Thermal resistance
Durability & Ductility
Corrosion resistance
The transformation from solid copper rods to a dependable copper electrical cable requires engineering precision, world-class manufacturing, and strict adherence to safety and regulatory standards—everything Jainson excels at.
Raw Copper Procurement
It all begins with sourcing. Jainson ensures that only high-grade Electrolytic Copper Rods are used. These are 99.97% pure—meeting global standards for conductivity and resistance.
Wire Drawing
The copper is drawn into fine strands using high-speed drawing machines of Niehoff from Germany. Jainson’s in-house wire drawing capabilities allow for superior dimensional control, which is critical for current efficiency.
Annealing for Flexibility
The wires are annealed using online annealing technology in the German machinery while drawing to enhance flexibility without compromising strength. This step is crucial, especially for cables that undergo frequent bending.
Bunching & Stranding
Multiple strands are twisted together to form the conductor core. The conductors withstand the requirements of Indian and Global standards to optimise flexibility, conductivity, and strength, depending on the application.
Insulation & Sheathing
High-quality PVC, Rubber, or XLPE insulation is applied using advanced extrusion techniques. This is where Jainson’s innovation shines—creating cables that are Lead Free, flame retardant, heat resistant, and safe in high-pressure environments.
Quality Testing
Every product undergoes rigorous testing in Jainson’s quality control labs:
Insulation resistance
High voltage tests
Conductor resistance
Flame resistance
Water immersion (for submersible cables)
The result? Copper Wire & Cables that meet the global testing benchmarks.
House & Building Wires
Jainson’s wires and cables are trusted for residential, commercial, and industrial wiring. These wires ensure:
Low energy loss
High conductivity
Long service life
Submersible Pump Cables
Designed specifically for agricultural and industrial submersible pumps, these cables:
Are water and oil-resistant
Free from toxins—safe for drinking water
Have robust insulation
Operate reliably at great depths and under continuous load
Welding Cables
High-current carrying capacity and unmatched flexibility define Jainson’s welding cables. Used in shipyards, factories, and construction sites across the globe, they are:
Resistant to heat, oil, and flame retardant
Compliant with Global Standards
Abrasion-free and built for harsh environments
Control & Instrumentation Cables
Jainson also manufactures cables for control panels and electronic systems—vital for industrial and smart infrastructure projects.
✅ 100% In-House Manufacturing
No outsourcing. Every step, from wire drawing to final packaging, is done in-house—ensuring consistency and accountability.
✅ Global Certifications
Products meet CE and ISO standards.
✅ Custom Solutions
Need cables for a specific industrial use? Jainson provides tailor-made specifications to meet unique voltage, temperature, or flexibility needs.
✅ Global Supply Network
Jainson’s cables power homes, businesses, and industries across India and beyond.
Infrastructure & Construction
From high-rise buildings to metro rail projects, Jainson’s flame-retardant and high-load cables ensure uninterrupted power and enhanced fire safety.
Agriculture
Submersible Pump Cables from Jainson are a lifeline for millions of global farmers. Built to withstand fluctuating voltages and water immersion, these cables help farmers pump groundwater efficiently.
Manufacturing & Heavy Industry
Welding cables and power control wires used in plants and factories are designed to handle tough conditions—abrasion, oil exposure, and heavy current loads.
Healthcare & Education
In hospitals and schools, where safety and reliability are paramount, Jainson’s copper wires power sensitive equipment and critical infrastructure.
Jainson is actively investing in:
Eco-friendly cable technologies
Lead-free insulation materials
Solar and renewable energy cable solutions
Expanding global footprint
Whether you’re powering a high-rise, installing a submersible pump in a farm, or building an industrial plant—the cable you choose matters. Jainson ensures that every inch of cable delivers uncompromising performance, safety, and durability.
From raw copper to finished cable, the journey is one of science, precision, and trust. That’s the Jainson difference.
Looking for reliable copper cables? Choose Jainson—India’s most trusted name in copper wires and cables.