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Battery Cables

NBR RUBBER DOUBLE INSULATED EXTRA FLEXIBLE COPPER BATTERY CABLE

The NBR Rubber Double Insulated Extra Flexible Copper Battery Cable is engineered for demanding power delivery applications requiring exceptional flexibility and durability. Constructed with highly stranded copper conductors, it ensures excellent conductivity and low electrical resistance. The double NBR rubber insulation offers superior resistance to heat, oil, abrasion and tough industrial environments, providing long-lasting performance and safety. Ideal for battery connections in automotive, industrial and heavy-equipment settings, this cable delivers reliable power transfer even under continuous movement and flexing.

Battery Cable Structure
Generally conforms to Based on CENELEC HD 22-6 31 , VDE 0282, IEC 245-6, BS 6899, IS 6830/84
Conductor : High conductivity, bare annealed copper flexible conductor, EC copper class 5 and class 6 generally conforms to IEC 60228, DIN VDE 0281.
Insulation : Double Insulated flexible Nitrile rubber (NBR) insulated.
Color Code : Red & Black Jacket
*Any other Color on specific request can also be supplied.
Battery Cable Technical Data
Fixed Installation : 40 c to max. + 90 C
Nominal Voltage : 600 V
Test Voltage : 2500 V
Mechanical Properties : Tensile Strength = 10 N/mm Min. Elongation = 300 Min.
Min. Bending Radius : 6 X Cable Diameter
Flame Propagation : Flame Retardant Test As Per IEC 60332-1
Battery Cable Features
Ultra high performance flexible battery lead, double insulated.
Better flame retardant properties.
Excel lent flexibility to last longer in flex applications Based on CENELEC HD 22-6 31, VDE 0282, IEC 245-6, IS 473, BS 638-4.
Outstanding toughness & durability.
High resistance to cuts, tears & abrasion
Resistance to oil, solvents and chemicals
Excellent ozone and weather resistant.
Battery Cable Application
 NBR/NBR & TPE/NBR

Designed for the secondary (high current) connection to automatic or hand - held metal arc battery electrodes. It is suitable for flexible use under rugged conditions, on assembly lines and conveyor operated line and spot battery machines

 Standard length cable packing :
Coils 50, 100, 200, 300 and 500 m. in wooden reels.
Technical Data Table

Current Rating :
The maximum current ratings of flexible Battery cables are based on an ambient air temperature of 25 C and a o maximum conductor temperature of 90 C

INFORMATION TECHNIQUES

Cross Sectional Area Copper Construction Inner Dia Outer Dia Appx. Max Conductor o Resistance at 20 C
Sq.mm Nos.X Dia. mm mm mm Ω/Km
16 511 X 0.20 8.00 10.70 1.210
25 798 X 0.20 9.50 12.10 0.780
35 1121 X 0.20 11.00 14.20 0.554
50 1596 X 0.20 12.30 16.30 0.386
70 2220 X 0.20 14.40 18.70 0.272
95 1349 X 0.30 16.60 20.80 0.206
  All are flexible conductor
  Insulation material is NBR/TPE
  Sheath material is NBR

Note

  • The number of wires is approximate and wire diameter is nominal; they shall be such as to satisfy the requirements of conductor resistance of IEC 60228 / DIN VDE 0295 / IS 8130 / BS 6360
  • In view of continuous improvements in our design and process, specifications given here in are subject change without notice
Rating factors for variation in ambient temperature
Ambient temperature °C 20° 25° 30° 35° 40° 45° 50° 55° 60° 65°
Rating Factor 1.04 1.00 0.96 0.91 0.87 0.82 0.76 0.69 0.64 0.57