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Battery Cables

NBR RUBBER DOUBLE INSULATED EXTRA FLEXIBLE COPPER BATTERY CABLE

Battery Cable Structure
Generally conforms to Based on CENELEC HD 22-6 31 , VDE 0282, IEC 245-6, BS 6899, IS 6830/84
Conductor : High conductivity, bare annealed copper flexible conductor, EC copper class 5 and class 6 generally conforms to IEC 60228, DIN VDE 0281.
Insulation : Double Insulated flexible Nitrile rubber (NBR) insulated.
Color Code : Red & Black Jacket
*Any other Color on specific request can also be supplied.
Battery Cable Technical Data
Fixed Installation : 40 c to max. + 90 C
Nominal Voltage : 600 V
Test Voltage : 2500 V
Mechanical Properties : Tensile Strength = 10 N/mm Min. Elongation = 300 Min.
Min. Bending Radius : 6 X Cable Diameter
Flame Propagation : Flame Retardant Test As Per IEC 60332-1
Battery Cable Features
Ultra high performance flexible battery lead, double insulated.
Better flame retardant properties.
Excel lent flexibility to last longer in flex applications Based on CENELEC HD 22-6 31, VDE 0282, IEC 245-6, IS 473, BS 638-4.
Outstanding toughness & durability.
High resistance to cuts, tears & abrasion
Resistance to oil, solvents and chemicals
Excellent ozone and weather resistant.
Battery Cable Application
 NBR/NBR & TPE/NBR

Designed for the secondary (high current) connection to automatic or hand - held metal arc battery electrodes. It is suitable for flexible use under rugged conditions, on assembly lines and conveyor operated line and spot battery machines

 Standard length cable packing :
Coils 50, 100, 200, 300 and 500 m. in wooden reels.
Technical Data Table

Current Rating :
The maximum current ratings of flexible Battery cables are based on an ambient air temperature of 25 C and a o maximum conductor temperature of 90 C

INFORMATION TECHNIQUES

Cross Sectional Area Copper Construction Inner Dia Outer Dia Appx. Max Conductor o Resistance at 20 C
Sq.mm Nos.X Dia. mm mm mm Ω/Km
16 511 X 0.20 8.00 10.70 1.210
25 798 X 0.20 9.50 12.10 0.780
35 1121 X 0.20 11.00 14.20 0.554
50 1596 X 0.20 12.30 16.30 0.386
70 2220 X 0.20 14.40 18.70 0.272
95 1349 X 0.30 16.60 20.80 0.206
  All are flexible conductor
  Insulation material is NBR/TPE
  Sheath material is NBR

Note

  • The number of wires is approximate and wire diameter is nominal; they shall be such as to satisfy the requirements of conductor resistance of IEC 60228 / DIN VDE 0295 / IS 8130 / BS 6360
  • In view of continuous improvements in our design and process, specifications given here in are subject change without notice
Rating factors for variation in ambient temperature
Ambient temperature °C 20° 25° 30° 35° 40° 45° 50° 55° 60° 65°
Rating Factor 1.04 1.00 0.96 0.91 0.87 0.82 0.76 0.69 0.64 0.57